Gravity Die Casting (GDC)
The aluminum gravity die casting is that the ideal resolution for those desperate to turn out medium and large series of items, particularly within the case of advanced parts and with tough and elaborate structures, using shell moulding cores from the nice exactitude. These reasonably aluminium gravity die casting is employed & principally applicable normally engineering trade, electrical & industry.
Some of the products made using Gravity Die casting process are Housings, Junction boxes, impellers, Valve bodies, Flanges, Manifolds, Actuator bodies, Compressor parts, Electrical fittings parts, Covers.
When you opt for the forged aluminium gravity die, you get better look than different kinds of production, since the method ensures good surface end, a sensible dimensional accuracy and at a similar time very good mechanical properties. When you opt for the forged aluminium gravity die, you get better look than different kinds of production, since the method ensures good surface end, a sensible dimensional accuracy and at a similar time very good mechanical properties.
We are Manufacturer, Supplier, Exporter of Non Ferrous Castings, Gravity Die Castings, Aluminium Castings, Alloy Castings, Die Casting Parts, Aluminium Die Castings, Aluminium Foundry, Foundry Die Castings, Aluminium Casting Components and our set up is sitauted in Pune, Maharashtra, India
The benefits of aluminium Gravity Die Casting Services:
Die forged AI elements give EMI/RFI shielding, rigidity, and sturdiness with borderline weight.
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because of aluminum's electrical performance and shielding property advantages, die forged AI is right for electronic connectors and housings.
AI die forged elements square measure terribly light-weight and might face up to terribly high operational temperatures.
Melting Dept.
We Have Two oil Fired furnace having Capacity of 250 kg each And One Electric Cum Holding Furnace having Capacity of 200 kg.
Moulding Dept.
We Have 150 Kg. sand Mixer and various types of molding Box approx. 250 nos.
Core Dept.
We have Shell core and Co2 Sand Core Mixer Having Capacity upto 75 Kg.
Die Casting Dept.
We Have Die Casting Dept. with Capacity of Casting from 0.100 gm. to 75 Kg.
Aluminium Gravity Casting Capabilities :
Gravity die casting is a permanent mildew casting method, wherever the force of gravity, Instead of air mass, is employed to fill the mold/die cavity with Iiquified metal. Typically, this methodology is employed for non-ferrous, light-weight alloy elements like aluminum- or zinc-based alloys. Gravity casting may be a efficient die-casting methodology, because it doesn't need large-scale machinery.
This methodology permits method management and produces sturdy and consistent sensible quality elements, with higher surface end and mechanical properties as compared to sand casting.
Gravity casting is thus best fitted to the assembly of high-volume, little scale elements with sections that square measure thicker than those made by air mass die casting, however diluent than those made by sand casting.
Types of Gravity Die Casting
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Tilt Gravity Die Casting : Some of the products made using Tilt Gravity Die casting process are Forks, tubes, cylinders and fins Tilt gravity die casting process is mostly used in the production of parts with symetric and lengthy profiles The pouring is done automatic in this process by filling the pouring basin manually and tilting the tool set untill the mold is filled. At VJP, we use tilting machines that can control the tilting speeds and die temperatures to get desired repeatability.
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Stationary Gravity Die Casting : Also known as Permanent mould casting which got their name from the fact that the process utilizes permanent metal moulds instead of temporary sand moulds for the casting process. Cast iron is the most commonly used mould materials as it offers great reliability during casting. The cores are made from other metals or sand. The cavity surfaces of the moulds are coated with fine layers of materials that have good heat-resistant properties such as clay or sodium silicate. The moulds used in casting are pre-heated upto 200 ºC (392 ºF) before the molten metal is poured into the cast cavity. Casting has to be done with care in order to ensure that proper thermal balance in maintained throughout the casting process. This is done through a variety of ways including external cooling techniques using water or relevant radiation techniques. Permanent mould casting, while not offering the same level of design flexibility and ease pattern usage as Aluminium Sand Castings, it has the advantage of offering relatively lower design and development costs as well as production costs. At VJP, we have the expertise to undertake permanent mould castings of complex components of diverse application in various industries.
